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Nanaimo mountain biker looking to license his 'mind-bending' bike design

Chris Hudec's mountain bike designs defy conventional wisdom about bike suspension

A Nanaimo geotechnical engineer is looking for a manufacturer to put his high-performance mountain bike prototypes into production. 

Chris Hudec has experimented with full-suspension mountain bike designs he's created since 2008, but while his designs have gained traction with local riders, his ideas have yet to catch on with major bicycle manufacturers.

Mountain bike manufacturers use various types and variations of types of suspension systems, all of which attempt to maximize a bikeB次元官网网址檚 pedalling efficiency while keeping the tires in contact with the ground to optimize climbing, handling and braking performance while scrambling up and down steep inclines and traversing tight twisting trails over roots, rocks, loose dirt and other surfaces. 

A main goal of mountain bike rear suspension design is to retain, as much as possible, the pedalling efficiency of a hardtail bike frame, which has no rear suspension. A rear-suspension mountain bike frame, on the other hand, allows the back portion of frame, known as the rear triangle, to flex when a bike rolls over obstacles for better traction, control and comfort for the rider, but the trade-off is a loss in pedalling efficiency from changes in tension on the chain that connects the pedal crank to the rear wheel B次元官网网址 an effect known as 'chain growth' B次元官网网址 as the rear triangle flexes relative to the front triangle. The bike will also bob up and down with each pedal stroke. Methods to minimize these effects include limiting suspension travel or locking out the suspension altogether, hindering or even negating suspension performance. HudecB次元官网网址檚 approach to frame design eliminates those compromises.

B次元官网网址淭he simplest thing to say is that the link that is the front triangle is arranged so that chain tension does not affect the suspension action,B次元官网网址 Hudec said.

His bikes use B次元官网网址渓ong-travelB次元官网网址 suspension with 170 millimetres of suspension travel, but maintain pedalling efficiency with or without the suspension locked. 

B次元官网网址淭he bikes perform like hardtails under power,B次元官网网址 Hudec said. B次元官网网址淪o your feet and your legs and your body, when youB次元官网网址檙e pedalling and accelerating, they tell you that youB次元官网网址檙e pedalling a hardtail. Your eyes see bumps on the trail, but you donB次元官网网址檛 feel the bumps through your feet and what youB次元官网网址檙e seeing and what youB次元官网网址檙e feeling donB次元官网网址檛 agree  B次元官网网址 It is literally mind-bending if youB次元官网网址檙e sensitive to performance like that B次元官网网址 I think if I try to explain whatB次元官网网址檚 going on, people think IB次元官网网址檓 crazy because it sounds unbelievable.B次元官网网址


Difficulty explaining the how and why of his bikesB次元官网网址 performance and handling is a reason he didn't more aggressively pursue marketing his early designs.

B次元官网网址淚 felt it was dishonest to make up a reason why to market the design,B次元官网网址 he said. B次元官网网址淭here are many bicycle suspension patents that claim benefit from something of marginal or of no benefit, and I didn't want to join the incorrect chorus.B次元官网网址

Explanation aside, the bikes' ride characteristics give even relatively unseasoned riders the confidence to take on obstacles in the trail instead of looking for a less challenging line around them. 

Tracey Justice, who took up mountain biking in 2018, rode HudecB次元官网网址檚 bikes for the better part of a year. 

B次元官网网址淐hrisB次元官网网址檚 bike was the first one I actually felt confident on,B次元官网网址 Justice said. B次元官网网址淚t was an absolute confidence-builder. My timing was better. My descent was better. Honestly, in a year I only went over the bars one time, which is pretty amazing B次元官网网址 Right from the first time I threw my leg over that bike I loved it B次元官网网址 Even if I took a poor line choice, 99 per cent of the time I was OK. I loved that bike. I actually asked him to build me one and he told me, no. I was kind of disheartened about that, but he just said for the cost of the frame I could get a full bike.B次元官网网址 

Justice bought a high-end bike that came close to HudecB次元官网网址檚 bike geometry, but said it doesnB次元官网网址檛 perform as well or feel as good to ride and its aluminum frame feels heavier and stiffer than the titanium frames used by Hudec. He couldnB次元官网网址檛 find an aluminum frame builder to make his latest prototypes, but found a Chinese titanium frame manufacturer willing to take the job.  

Hudec's coworker, Jeff Scott, also a geotechnical engineer with 25 years of mountain biking experience under his belt, is equally impressed with the bikes. 

B次元官网网址淭his one is very composed, especially for a long-travel bike. ItB次元官网网址檚 most noticeable when youB次元官网网址檙e seated and climbingB次元官网网址" Scott said. "On most bikes when youB次元官网网址檙e climbing up a trail you almost try and go around the bumps, but on this one just going over them is perfectly fine. It doesnB次元官网网址檛 slow you down at all. This is all on a long-travel bike. ItB次元官网网址檚 behaving like a short-travel cross country bike or a trail bike.B次元官网网址

Scott rode two prototypes B次元官网网址 one with 27.5-inch wheels and the other featuring a 29-inch wheel front and 27.5-inch wheel on the rear and both have different rear suspension types B次元官网网址 and aside from noticing the difference in frame sizes, found the pedalling and suspension performance equal between the two. He also noted how immediately comfortable he was on the bikes and how quiet they are on the trails.

B次元官网网址淓ven on the descents I also found, when youB次元官网网址檙e pushing hard on the pedals, most bikes will start to bob and you really sink in and lose efficiency through the suspension, but this one when youB次元官网网址檙e just cranking on the pedals going downhill it was just so composed and hardly any bobbing at all,B次元官网网址 he said. 

Hudec has patents on his designs and wants to see them being applied by major bike manufacturers, but has found the industry a tough nut to crack. Bike manufacturers are invested, both in branding and development, in their own suspension designs. Also, the bike industry, Hudec said, is in an economic slump after a surge in bike sales during the COVID 19 pandemic has tapered off, as many pandemic purchasers have lost interest in riding are selling their steeds and flooding the used bike market. 

B次元官网网址淚 would like to license the designs. I donB次元官网网址檛 want to start a bike company,B次元官网网址 Hudec said.



Chris Bush

About the Author: Chris Bush

As a photographer/reporter with the Nanaimo B次元官网网址 Bulletin since 1998.
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